Dedicated to serving your needs

As an EMS provider specializing in both turnkey and consigned strategies, we focus on high-mix, low-to-medium and high-volume production. In our 29 years of business, we’ve learned to embrace the challenge and complexity that accompany each new program, and have built systems and infrastructure to create optimized solutions for each of our customers.

Scroll down to explore our capabilities, and learn what Fusion can do for you!

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Manufacturing Capabilities

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Our infrastructure is designed to meet the manufacturing needs for the highest-quality products. Here is a sampling of what we offer:

  • PCB assembly
    • Lead-free and leaded processing
    • SMT and PTH
  • Surface Mount Fine Pitch, uBGA, MLF, CSP and 0201 Placement
  • Automated optical inspection (AOI)
  • BGA X-ray inspection
  • Conformal coating and potting
  • Box build, product final assembly and packaging
  • Final packaging and logistics

Test Capabilities

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Fusion puts all manufactured products through rigorous inspection and testing processes – by catching any irregularities early on, we can ensure a perfect product after distribution. Some of our tests include:

  • Automated optical inspection
  • X-ray
  • Functional test
  • Checksum MDA test
  • Boundary scan
  • Flying probe

Program Management

fusion-manager-with-team-sqOur customer-focused team approach empowers Fusion to serve as an extension of your operation. And our Program Management personnel are the primary driver for this capability. In addition to their focus on consistent, proactive, and responsive communication with clients – your Program Manager acts as a direct extension of your team, supporting the success of your program and serving as and your primary point of contact at Fusion.

Fusion’s IPC-certified Program Managers work with you to:

  • Actively plan and monitor your program
  • Define program standards and success indicators to support your needs
  • Facilitate necessary internal communication and planning
  • Coordinate Fusion resources to implement your manufacturing program
  • Provide formal status reports and performance measurements to keep you updated and included throughout the process
  • Ensure Fusion is positioned to support your key strategic needs

Manufacturing Engineering

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We know the best methods to approach a program, and are here to help you every step of the way.

  • Manufacturing Engineering support including DFM/DFT expertise
  • New product introduction (NPI support) and quick-turn prototyping

Supply Chain Management

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Fusion takes a comprehensive approach to supply chain management – this minimizes excess material, reduces costs, and simplifies product revision processes. Our robust supply chain management ensures a successful process from start to finish. Organization and accountability is key to optimizing your inventory – and we’re here to help.

  • Component purchasing/inventory management by individual customer
  • Vendor-managed inventory programs
  • Secure on-site storage
  • Materials traceability
  • Counterfeit prevention

Quality Management

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Quality is a top priority for Fusion – and the proof is in our people, our processes, and attention to detail. Here are the elements that ensure top-notch quality products:

Certified Staff

We hire the best and brightest to oversee your strategy and to guarantee quality – from start to finish.

  • IPC-A-610 and J-STD certified instructors on staff
  • All production personnel undergo training and certification (IPC Class III)

Processes and Control

We keep a firm grasp on all aspects of our process and track each detail to ensure success.

  • Serial number tracking of assemblies
  • ESD control
  • SPC and DMAIC principles to ensure product and process quality
  • Facility procedures and safeguards compliant with the J-ESD-625A standard
  • UL registered

Continuous Improvement

moving-product-to-next-phase-sqOne of Fusion’s core values is to Keep Getting Better, which means we invest in tools to support and improve the components of your supply chain.

  • Software tools for supply chain analytics
  • Collaborative effort to drive ongoing improvements
  • Regular reviews of component market trends
  • Preferred supplier programs
  • Six Sigma Lean Manufacturing processes

Ready to put our solutions into action? Learn what it means to work with Fusion.

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